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The Principles of Lean in Your Cold Vault

February 9, 2018

The Principles of Lean in Your Cold Vault

The Principles of Lean in Your Cold Vault. Industries all across the world have used the assembly line methodology of Lean production, or simply Lean, to improve overall business and their bottom line. In any business, the greatest enemy of profitability is waste. Typically this waste takes form in time or money. Lean feeds off the idea of reducing waste to maximize value. So what is waste? Waste is defined as anything that does not have perceived value by the customer. When implemented correctly Lean prevents waste from happening. Below are some benefits of implementing the basic principles of Lean in your cold vault.

Improved Visual Management

When done correctly, your cold vault will be set up so you can evaluate an entire area with a visual scan. This creates the ability to better assess inventory and make more informed decisions on future vendor orders.

Increased Restocking Efficiency

All products will be placed so that the least amount of time and movement is needed to restock a item. This leads to increased efficiencies that can be repeated.

Manpower Reductions

One of the major benefits of Lean is getting more done in less time with less people. The idea of Lean would have any freed up time dedicated to perform activity’s that bring value to the customer, such as interaction.

Maximized Storage Space

As part of the waste reduction process, space will be created. This will save space vertically in your racking as well as horizontally across your floor. This creates more room in your cold vault.

Safer Work Environment

An organized work environment is a safe work environment.

Improved Employee Morale

Employee’s will spend less time restocking in the very chilly and windy cold vault and will spend more time interacting with customers. This will create happier employee’s and even happier customers.

Implement the principles of Lean using PFI’s Stockmaster and Stockmaster IMC Cart.

The Stockmaster transfers labor from store management to distributors, saving approximately 4 hours of labor per week. The Stockmaster has the ability to safely organize full and partial cases allowing for complete cooler inventory to be taken in 30 minutes or less. The front mobile section manages broken and partial cases for easy access to load glides for consumer sales. This minimizes the overall movement and lifting of cases because of the ability to stock shelves directly from the mobile cart section thus resulting in fewer work related injuries, a 1 hour reduction in restock time per shift, and the potential for retailers to reduce insurance premiums. All this can mean a larger bottom line!

The Stockmaster IMC cart supports the role of the Stockmaster by taking advantage of additional backroom storage and creating a mobile solution to restocking. The Stockmaster IMC cart holds 390 20oz bottles or 160 2L bottles per unit. The Stockmaster IMC cart puts large amounts of single serve products at arms length away of an employee. In addition, the IMC cart’s mobility allows it to move throughout the cold vault and sales floor reducing the time it takes to restock many items at once.

PFI’s capabilities paired with the principles of Lean will maximize the success of your cold vault and store overall.

January 17, 2025
Point-of-purchase displays and merchandising solutions are not just functional tools; they are an extension of your brand’s identity.
December 26, 2024
Successful POS Design Pushes Traditional Marketing Strategies To Another Level. Point of Sale marketing in 2018 took traditional marketing methods – unique design, eye-catching presentation, effective branding with clear messaging, a clear tieback to existing consumer advertising, targeting emotional triggers, and an awareness of the shopper's journey – and pushed them to the limits of creativity. Studies in point-of-sale effectiveness showed that in 2016, properly leveraged marketing initiatives resulted in an average of 9.2% sales lift and that 40% of shoppers recalled the merchandising displays. As marketing has become more complex, these numbers have improved, and it’s been found that the most successful campaigns didn’t prioritize one method over any other but rather ensured each factor was leveraged to the fullest to maximize the impact of the overall strategy. Marketing is More than Matching Form to Function Across every industry and market segment, setting your brand apart from the competition is a fierce and driving force that informs every business decision. The process of marketing is no exception – companies everywhere have come to understand that customers can get whatever service you offer from a myriad of sources, so a successful marketing plan can usher consumers beyond any concerns of quality and focus their behavior on the one thing you can control: the journey they take in buying your product. Don’t Think Outside the Box, Leave the Box at Home Successful creative marketing approaches break down the boundaries around how consumers expect to consume and interact with your brand. Bold, compelling designs, larger-than-life displays, interactive or dynamic displays, and point-of-sale media that not only showcase the product but draw the user into the unique experience your brand has to offer. And don’t stick to only static floor installations. Explore shelf edging, ceiling-hung displays, or signage and displays for register counters. Approach your marketing without limitations on space and location, and open the door to all of the possible ways to engage consumers. Show and Tell with Clear Branding and Messaging While creativity is necessary, clarity is just as important. The last thing you want consumers to do is look at your POS branding and either not be able to tie your product to it, or worse, not understand the message you’re trying to get across. Your brand should be front and center, and the supporting messaging or call to action should cleverly play into your brand without straying too far afield. An energy drink display modeled after a refueling jet or a gas station is not only clever and engaging, but on-brand and appropriate. A display focused on your brand’s new chocolate bars combining imagery of clowns having a party on a yacht inviting consumers to dive in? Memorable, sure, but in none of the right ways. POS Displays are Breadcrumbs on the Trail Back to Your Brand A cohesive marketing campaign requires your point of sale materials to tie back to your overall brand image and message. As with the example above, great POS displays tell a story and paint a picture consistent with your brand presence across all mediums. Think about it from the perspective of the Apple aesthetic, where you can instantly recognize the sleek minimalistic design of an Apple product. Consumers should be able to see your branding anywhere – the store, online, on a billboard – and instantly recognize consistency in your messaging and presentation. Disrupt Routine with Emotion Let’s go back to the crucial element in marketing that successful campaigns take into account: the market is oversaturated, no matter the market niche to which you cater. All of the guidance discussed to this point is meaningless if you’re marketing department cannot embrace this one guiding principle: you’re not selling a product or service. You’re selling what it feels like to engage with your product or service. You’re honing in on the emotions and the place your product should hold in a consumer’s life. Your material must embody that aesthetic, that a lifestyle where your brand plays a role is the lifestyle they would prefer to anything else. Don’t Be Passive, Take Control of the Consumer Journey Building effective eye-catching, emotion-inducing POS displays for your product isn’t enough in the modern marketplace. Buying and shopping habits have shifted and more decision-making occurs before customers step foot into a brick-and-mortar retail space, requiring a marketing approach that places you squarely into the consumer journey. Engage digital throughout your marketing efforts – from targeted online advertisements that draw consumers to your brand to engaging and digital-savvy store installations that incorporate video and digital POS displays when consumers follow your advertising into the store and complete their journey to where your product is displayed. A Firm with a Successful Track Record in POS Design You want your product to stand out and make an emotional impact on consumers. You’ve created a solid branding and marketing plan, and need to find a solutions provider with a track record of success and the ability to bring your visions to life in ways that will draw consumers to your brand and maximize the return on your marketing initiative. Or maybe you’re a small business just starting and you could use some help in designing your marketing strategy to support your product. Whatever your needs might be, contact the award-winning team at Butler Merchandising Systems, LLC. today to collaborate on your next project.
By Butler MSI Team October 21, 2024
With online shopping growing rapidly, physical stores are under increasing pressure to stand out to the average consumer. Out of all the possible ways to differentiate yourself from your e-commerce competitors, visual merchandising is crucial in attracting foot traffic and driving sales.
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